Peinture et revêtement décoratifs

Processus de base préconfigurés pour un secteur spécifique

Processus d'acquisition de commandes

• traitement des demandes de renseignements
• calcul des coûts avec variantes
• fixation des prix en fonction des marges de contribution visées
• administration des devis
• commandes de clients / services
• gestion des appels

Gestion des matériaux / logistique

• approvisionnement
• administration des lots / bobines
• gestion des installations de stockage
• flux de matériel par code à barres
• étiquettes / drapeaux d'identification des lots

Processus de planification

• planification des matériaux / des capacités
• activités interentreprises
• planification de la production
• optimisation du séquencement des commandes
• fabrication en plusieurs étapes

Production / checkback

• acquisition of production data
• acquisition of machine data
• electronic job folder
• production batches
• reel administration

Optional modules

• finished goods warehouse
• transport planning
• invoicing of goods
• invoicing of services
• complaint management

Finance and controlling

• fixed asset accounting
• cost-center accounting
• projected and actual cost calculation
• periodic performance statistics
• profit and loss statement
• management reporting

Quality management

• inspection planning
• inspection assignments (goods-in, in-process and final inspection)
• inspection certificates
• evaluations & analyses

Optional modules

• personnel management
• access control / time and motion
• maintenance

developing décors, creating décor variants in the laboratory, printing and finishing décor papers, always with the same constant quality but in customer-specified widths, whether they’re finish foils or papers impregnated with synthetic resin – our tried and tested solutions help you to achieve this

Specific processes and solution components

Interfaces

• ink recipes
• ink mixing systems
• high-rise rack storage facility
• cylinder store
• packaging line with weighing platform

Service processes

• planning, implementation and accounting of product and laboratory development projects
• scrapping processes
• prototype management
• manufacture / maintenance of laboratory and production cylinders for gravure printing
• recipe process

Costs, yields, milestones

• print specification
• generation of end and / or interim products with their print specification, colors, coatings and printing formes
• version control of print images

Manufacturing aids

• printing formes, impression rollers, anilox rollers, blocking presses
• evidence of utilization
• wear-and-tear checks
• handling of replacement tools

Procurement of décor paper

• block reservation
• deadline for allocation of widths
• connection to supplier’s warehouse
• selection and allocation according to batch-specific / reel-specific paper properties
• administration of reel stubs and rest rolls
• automated calls and optimization of loading space
• automated provision
• consumption statistics and warehouse optimization

Cost calculation / product structures

• performance catalog for all processes and machines with complications, interference factors and factors that may lead to reduced output
• generation of one-stage and multistage product structures for print, finish foils and papers impregnated with synthetic resins
• customer-specific preproduction of semi-finished goods with division of final processing
• variant configuration
• calculation of freight and storage costs and services
• calculation of optimum batches
• determination of critical
  run sizes for alternative manufacturing routes

SKU cockpit

• automated generation of variants, print images,
• gray component replacement and gravure cylinders
• administration of identical or similar cylinders

SKU cockpit

• evidence of batch utilization
• batch retracing
• reel utilization / tracing