Decor Printing & Coating Solutions | Printing Experts - delaware

Developing decors, creating decor variants in the laboratory, printing and finishing end products in consistent quality but in customer-specific widths, whether finish foil or impregnates - our tried-and-tested solutions will help you do this.

Basic sector-specifically preconfigured processes

- handling of enquiries
- cost calculation with variants
- pricing in accordance with target contribution margins
- quotation administration
- customer / service orders
- call management
- procurement
- batch / reel administration
- administration of storage facilities
- bar code material flow
- labels / batch identification flags
- materials / capacity planning
- intercompany business
- production planning
- optimization of order sequencing
- multistage manufacturing
- acquisition of production data
- acquisition of machine data
- electronic job folder
- production batches
- reel administration
- finished goods warehouse
- transport planning
- invoicing of goods
- invoicing of services
- complaint management
- fixed asset accounting
- cost-center accounting
- projected and actual cost calculation
- periodic performance statistics
- profit and loss statement
- management reporting
- inspection planning
- inspection assignments (goods-in, in-process and final inspection)
- inspection certificates
- evaluations & analyses
- personnel management
- access control / time and motion
- maintenance

Implementations are typically 40% faster because out-of-the-box print and packaging best practices eliminate the need for major customizations

Specific processes and solution components

- ink recipes
- ink mixing systems
- high-rise rack storage facility
- cylinder store
- packaging line with weighing platform
- planning, implementation and accounting of product and laboratory development projects
- scrapping processes
- prototype management
- manufacture / maintenance of laboratory and production cylinders for gravure printing
- recipe process
- print specification
- generation of end and / or interim products with their print specification, colors, coatings and printing formes
- version control of print images
- printing formes, impression rollers, anilox rollers, blocking presses
- evidence of utilization
- wear-and-tear checks
- handling of replacement tools
- block reservation
- deadline for allocation of widths
- connection to supplier’s warehouse
- selection and allocation according to batch-specific / reel-specific paper properties
- administration of reel stubs and rest rolls
- automated calls and optimization of loading space
- automated provision
- consumption statistics and warehouse optimization
- performance catalog for all processes and machines with complications, interference factors and factors that may lead to reduced output
- generation of one-stage and multistage product structures for print, finish foils and papers impregnated with synthetic resins
- customer-specific preproduction of semi-finished goods with division of final processing
- variant configuration
- calculation of freight and storage costs and services
- calculation of optimum batches
- determination of critical
- run sizes for alternative manufacturing routes
- automated generation of variants, print images,
- gray component replacement and gravure cylinders
- administration of identical or similar cylinders
- evidence of batch utilization
- batch retracing
- reel utilization / tracing